FACILITY · QUALITY
Production Facilities · Quality System
We run standardized procedures from compounding through filling/packaging, inspection, and shipment.
Batch capacity (ex.)~200 kg
Filling formatsBottles · Tubes · Pouches (partner line)
Line configurationSemi-automatic focus
Monthly output (ex.)Project-based planning
Reactor / Homogenizer
Supports emulsification & dispersion · Batching for viscous formulas · SOP-based process records
Agitator
Anchor/propeller agitation · Heated/chilled tank integration · Homogeneous mixing
Agitated Mixer
Low/medium-viscosity mixing · Changeover cleaning to reduce cross-contamination
200 kg Agi-Homomixer
Approx. 200 kg batches · High-shear homogenization (disperse/emulsify) · Defoaming operation
Volumetric Fillers (x2)
Precise weight/volume filling · Changeable nozzles by container · Sampling control
High-Frequency Sealer
Film/tube sealing · Seal-strength checks · Packaging consistency
Mobile Transfer Pump
Transfer from mixing tank to filling line · Hygienic piping · Minimized residue
Dust Collector
Particle capture · Work-zone cleanliness · Filter maintenance cycles
Electric Warming/Drying Oven
Controlled storage/drying temperature · Temperature hold during process/testing
Clean Bench
Local clean workspace · Hygienic environment for sample handling
pH Meter
In-process/final pH measurement · Periodic calibration · Record keeping
Incubator
Microbial culture/storage · Supports stability/hygiene verification (with partners)
Constant-Temperature Water Bath
Temperature-condition tests · Observe property changes · Sample comparison
Electronic Balance
Weighing & weight-variance control · Calibration record retention
01 Receiving/IncomingRaw materials & components IQC
02 WeighingDouble-check & labeling
03 Compounding/EmulsifyingSOP & records (BMR)
04 In-Process QCpH · Viscosity · Appearance
05 Filling/PackagingWeight · Torque control
06 Final QCCOA · Label review
07 Storage/DispatchRetains · Traceability
- Manage BMR/BPR, label/material lots, and equipment logbooks
- Label/pack checks (barcode/expiry/lot), deviation & change control (CC)
- Calibration/PM schedules and result records
- Operator hygiene; color-zoned gowns/tools; cleaning & sanitization checklists
- Prevent fragrance/allergen cross-contamination (changeover cleaning & line scheduling)
- Pest/foreign-matter control; waste & wash-water handling procedures
- In-process control: pH/viscosity/weight/appearance; fill-volume/torque sampling
- Finished-product tests: appearance, weight variance, seal integrity, labeling, functional items
- Retain samples and stability monitoring
- Microbial & preservative efficacy; heavy metals/allergens and other specification tests
- Dermatology (PATCH/HRIPT), IFRA & allergen letters, SDS preparation support
- Market-specific tests (EU/US, etc.) planned per project
※ Equipment specs/quantities may change over time. High-volume or special formats are handled via partner lines.